Case Study: Turnkey Production Line & Assembly Solution for Beverage Printer Technology

Overview
A beverage-top printer company needed a partner to help them scale their production. The challenge was creating a custom assembly line and a reliable process to produce their complex electro-mechanical product.

Category
Manufacturing

Turnkey Production Line & Assembly Solution for Beverage Printer Technology

Client

A global leader in beverage-top media printers, enabling personalized printing on coffee, cocktails, and foam-based drinks using natural, edible inks. Their flagship product was gaining traction in cafes, hotels, and events worldwide.

 Challenge

The client had strong market demand but faced a major bottleneck in scaling production. While their product was fully developed, they lacked:

  • A production line tailored to the product’s complex electro-mechanical design.
  • A defined assembly process to ensure repeatability and reliability.
  • On-site expertise to achieve high production yield and consistent quality.
  • A partner capable of managing IP67-level sealing and precision electronics integration.

Our Role

MGT Technologies Ltd. provided a comprehensive, end-to-end solution:

  1. Production Line Design & Build
  • We designed and built a custom assembly line in Taiwan, tailored to the product’s size, production volume, and mechanical requirements.
  • The line was configured for scalability, with modular stations for expansion as needed.
  1. Assembly Process Development
  • Created a step-by-step assembly process optimized for operator efficiency and minimal error.
  • Developed custom tools, jigs, and fixtures to ensure high precision and product consistency.
  • Implemented ESD-safe workstations and clean protocols suitable for electronics.
  1. Process Optimization & Quality
  • Integrated quality inspection points throughout the assembly line.
  • Achieved IP67-level water & dust resistance through controlled sealing and test procedures.
  • Provided training to local teams and established process control systems.
  • Continuously improved based on feedback and test results.

 Results

Key Metric Before Engagement After Our Solution
First Pass Yield 60% 95%+
Product Quality Consistency Inconsistent Excellent
Assembly Time per Unit Long & variable Reduced by 35%
Field Failure Rate High Reduced by 60%

 

Value Delivered

  • Successfully moved production to Taiwan with no disruption.
  • Delivered a turnkey assembly line, ready to scale.
  •  Elevated yield and reliability, reducing costs and returns.
  •  Provided a robust, repeatable assembly process that meets global quality expectations.

Conclusion

MGT Technologies Ltd. is your trusted partner in Taiwan for production line development, process setup, and full assembly execution. Whether you’re scaling from prototype to volume or relocating global manufacturing, we deliver precision, performance, and peace of mind.